- OBJECTIVE:
To describe a procedure for the preventive maintenance of Strapping Machine.
- SCOPE:
This SOP is applicable for preventive maintenance of Strapping Machine
- RESPONSIBILITY:
Assistant Engineer/Above shall be responsible for implementation and compliance of the SOP.
- ACCOUNTABILITY:
Manager-Engineering / Manager-Production / Head-QA shall be accountable for implementation and compliance the procedure mentioned in this SOP.
- ATTACHMENT:
Preventive maintenance checklist of Strapping Machine – Attachment -I
- PROCEDURE:
- Preparation of preventive maintenance plan:
- Inform the concern person before starting preventive maintenance.
- Ensure that no activities are carried out in the respective machine.
- Ensure that the respective system electrical supply is switched “OFF”
- Before carrying out the preventive maintenance display status board as “UNDER PREVENTIVE MAINTENANCE” on the electrical panel and machine.
- FREQUENCY:
- Quarterly
- CHECKLIST:
- Check all electrical terminals of main supply and machine.
- Check limit switches for proper workin
- Check motor and belts for proper working.
- Check strip for proper tightness of box.
- Check strap cutting blades for proper working. Sharp or change ,if required.
- Check heating element and exhaust fan for proper working.
- Check strapping roll mounting for its proper working.
- Check strap dispenser assembly for proper working.
- Close all the lids for proper closing.
- Start and run the machine in Auto/Manual mode.
- Check for any abnormal noise in the machine
- After completion of the above procedure remove the “UNDER PREVENTIVE MAINTENANCE” status board from the machine and the respective electrical panel.
- Affix the Preventive Maintenance Status on machine as per Attachment– I of SOP/EN/003
- Update the status label of the machine after the completion of preventive maintenance.
- After performing the preventive maintenance activity of machine, respective area supervisor shall check and note the details on respective Equipment Sequential Log Book.
- Preparation of preventive maintenance plan:
6.8 Junior Engineer/ above shall record the activity in respective attachment of SOP for Maintenance of
Strapping Machine. (SOP/EN/077).
- REFERENCES:
In-house
- ABBREVIATIONS:
SOP: Standard Operating Procedure
Engg: Engineering
- DISTRIBUTION LIST:
Engineering
Production
Quality Assurance
10.0 HISTORY OF REVISION:
Version No. | Effective Date | Reason for Revision |
01 |
Attachment-I
Preventive maintenance checklist of Strapping Machine
Area:
ID No: Date:
Frequency:
Sr. No. |
Particulars |
Status |
|
Check all electrical terminals of main supply and machine. | |
|
Check limit switches for proper working | |
|
Check motor and belts for proper working. | |
|
Check strip for proper tightness of box. | |
|
Check strap cutting blades for proper working. Sharp or change ,if required. | |
|
Check strap dispenser assembly for proper working. | |
|
Close all the lids for proper closing. | |
|
Start and run the machine in Auto/Manual mode. | |
|
Check for any abnormal noise in the machine |
Done By: Checked By: