- OBJECTIVE:
To describe a procedure for the preventive maintenance of Bottle Washing Machines.
- SCOPE:
This SOP is applicable for preventive maintenance of Bottle Washing Machines
- RESPONSIBILITY:
Assistant Engineer/Above shall be responsible for implementation and compliance of the SOP.
- ACCOUNTABILITY:
Manager-Engineering / Manager-Production / Head-QA shall be accountable for implementation and compliance the procedure mentioned in this SOP.
- ATTACHMENT:
Preventive maintenance checklist of Bottle Washing Machines – Attachment -I
- PROCEDURE:
- Preparation of preventive maintenance plan:
- Inform the concern person before starting preventive maintenance.
- Ensure that no activities are carried out in the respective machine.
- Ensure that the respective system electrical supply is switched “OFF”
- Before carrying out the preventive maintenance display status board as “UNDER PREVENTIVE MAINTENANCE” on the electrical panel and machine.
- FREQUENCY:
- Half Yearly
- CHECKLIST:
- Check all electrical terminals of main supply and main panel for any loose wires.
- Check the machine for proper earthing.
- Check pneumatic air supply, solenoid valves, and pneumatic connectors for proper working.
- Check air and water connection for any leakages.
- Check water storage tanks for any leakages.
- Check vacuum and pressure motor for proper working in case of air jet cleaning machine.
- Check air reservoir for any leakages in case of air jet cleaning machine.
- Check main gear box assembly, chains, sprockets and shafts.
- Check chain conveyor and its roller for proper working.
- Check and lubricate bearings and nut bolts for wear and tear where applicable.
- Close all the lids for proper closing.
- Start and run the machine in Auto/Manual mode.
- Check and observe the machine for its normal working.
- After completion of the above procedure remove the “UNDER PREVENTIVE MAINTENANCE” status board from the machine and the respective electrical panel.
- Affix the Preventive Maintenance Status on machine as per Attachment – I
- Update the status label of the machine after the completion of preventive maintenance.
- After performing the preventive maintenance activity of machine, respective area supervisor shall check and note the details on respective Equipment Sequential Log Book.
- Preparation of preventive maintenance plan:
6.8 Junior Engineer/ above shall record the activity in respective attachment of SOP for Preventive Maintenance of Bottle Washing Machines
- REFERENCES:
In-house
- ABBREVIATIONS:
SOP: Standard Operating Procedure
Engg: Engineering
- DISTRIBUTION LIST:
Engineering
Production
Quality Assurance
10.0 HISTORY OF REVISION:
Version No. | Effective Date | Reason for Revision |
Attachment-I
Preventive maintenance checklist of Bottle Washing Machines
Area:
ID No: Date:
Frequency:
Sr. No. |
Particulars |
Status |
|
Check all electrical terminals of main supply and main panel for any loose wires. | |
|
Check the machine for proper earthing.
|
|
|
Check pneumatic air supply, solenoid valves, and pneumatic connectors for proper working.
|
|
|
Check air and water connections for any leakages.
|
|
|
Check water storage tanks for any leakages.
|
|
|
Check vacuum and pressure motor for proper working in case of air jet cleaning machine. | |
|
Check air reservoir for any leakages in case of air jet cleaning machine.
|
|
|
Check main gear box assembly, chains, sprockets and shafts.
|
|
|
Check chain conveyor and its roller for proper working.
|
|
|
Check and lubricate bearings and nut bolts for wear and tear where applicable.
|
|
|
Close all the lids for proper closing.
|
|
|
Start and run the machine in Auto/Manual mode.
|
|
|
Check and observe the machine for its normal working. |