Preventive maintenance of Dry Syrup Induction Sealing Machine

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1.0)     OBJECTIVE:

To describe a procedure for the preventive maintenance of Dry Syrup Induction Sealing Machine.

2.0)    SCOPE:

This SOP is applicable for preventive maintenance of Dry Syrup Induction Sealing Machine

3.0)    RESPONSIBILITY:

Assistant Engineer/Above shall be responsible for implementation and compliance of the SOP.          

4.0      ACCOUNTABILITY:

Manager-Engineering / Manager-Production / Head-QA shall be accountable for implementation and

compliance the procedure mentioned in this SOP.

5.0       ATTACHMENT:

Preventive Maintenance Checklist of Dry Syrup Sealing Machine                   – Attachment-I

  • PROCEDURE:
    • Preparation of preventive maintenance plan:
      • Inform the concern person before starting preventive maintenance.
      • Ensure that no activities are carried out in the respective machine.
      • Ensure that the respective system electrical supply is switched “OFF”
      • Before carrying out the preventive maintenance display status board as “UNDER PREVENTIVE MAINTENANCE” on the electrical panel and machine.
    • FREQUENCY:
      • Quarterly
    • CHECKLIST:
      • Check all electrical terminals of main supply and machine panel for tightness.
      • Check water pump and motor for proper working.
      • Check water tank for any leakages and water level.
      • Check the heater and sensor for proper working.
      • Check the height adjuster for proper sealing of bottles.
      • Check all screw and nut bolts for proper tightness.
      • Check Chain conveyor, its rollers and gear assembly for smooth working
      • Check all gasket are in good condition, replace if required.
      • Check the whole machine for any abnormality rectifies if found.
    • Remove the “UNDER PREVENTIVE MAINTENANCE” status board from the machine and the respective electrical panel.
    • Affix the Preventive Maintenance Status on machine as per Attachment – I of SOP (SOP/EN/003)
    • Update the status label of the machine after the completion of preventive maintenance and assembly respectively.
    • After performing the preventive maintenance activity of machine, respective area supervisor shall check and note the details on respective Machine Operation & Cleaning Log Book.
    • Engineering Supervisor/ above shall update the activity in respective formats of SOP for Dry Syrup Induction Sealing Machine (SOP/EN/062).

 REFERENCES:

7.1        In-House

  • ABBREVIATIONS:
    • SOP                : Standard Operating Procedure
    • : Engineering
  • DISTRIBUTION LIST:

Quality Assurance

Production

Engineering

 

10.0     HISTORY OF REVISION:

Revision No. Effective Date Reason for Revision

Attachment-I

Preventive maintenance checklist of  Dry Syrup Sealing Machine

Area:                                                                                                                                                                              

ID No:                                                                                                                                            Date:

Frequency:

Sr. No.

Particulars

 Status
 

1

 Check all electrical terminals of main supply and machine panel for tightness.  
2 Check water pump and motor for proper working.  
3 Check water tank for any leakages and water level.  
4 Check the heater and sensor for proper working.

 

  
5 Check the height adjuster for proper sealing of bottles.  
6 Check all screw and nut bolts for proper tightness.  
7 Check Chain conveyor, its rollers and gear assembly for smooth working  
8 Check all gasket are in good condition, replace if required.  
              9 Check the whole machine for any abnormality rectifies if found.  

 

SOPs