Preventive maintenance of Stability Chambers

  • OBJECTIVE:

To describe a procedure for the Preventive maintenance of Stability Chambers

  • SCOPE:

This SOP is applicable for preventive maintenance of Stability Chambers

  • RESPONSIBILITY:

Assistant Engineer/Above shall be responsible for implementation and compliance of this SOP.

  • ACCOUNTABILITY:

Manager – Engineering/ Manager – Production/ Head-QA shall be accountable for implementation           and compliance of this SOP.

5.0      ATTACHMENTS:

Preventive maintenance checklist of Stability Chambers                                   -Attachment-I

  • PROCEDURE:
    • Preparation of preventive maintenance plan:
      • Inform the concern person before starting preventive maintenance.
      • Ensure that no activities are carried out in the respective machine.
      • Ensure that the respective system electrical supply is switched “OFF”
      • Before carrying out the preventive maintenance display status board as “UNDER PREVENTIVE MAINTENANCE” on the electrical panel and machine.

6.2       FREQUENCY:

Quarterly

  • CHECKLIST:
    • Check all electrical terminals of main supply machine for any loose wiring.
    • Check heater connections for tightness.
    • Check water tank for any water leakage. Check float valve of tank for proper working.
    • Check blower motor for smooth rotation.
    • Lubricate bearings and nut bolts where applicable
    • Check compressor and condenser for proper working.
    • Check cooling coil for any leakages.
    • Check temperature and Humidity controller for proper working . Check their sensors also.
    • Check safety and alarm system for proper working.
    • Check all the interlocking and lids for proper closing.
    • Start and run the machine in Auto/ Manual mode.
    • Check for any abnormal noise in the machine.
  • Remove the “UNDER PREVENTIVE MAINTENANCE” status board from the machine and the respective electrical panel.
  • Affix the Preventive Maintenance Status on machine as per Attachment– I of SOP/EN/003
  • Update the status label of the machine after the completion of preventive maintenance and assembly respectively.
  • After performing the preventive maintenance activity of machine, respective area supervisor shall check and note the details on respective Machine Operation & Cleaning Log Book.
  • Junior Engineer/ above shall update the activity in respective attachment of SOP for Preventive Maintenance of Stability Chamber(SOP/EN/088).

 7.0       REFERENCES:

 In-house

8.0       ABBREVIATIONS:

SOP : Standard Operating Procedure

Engg.: Engineering

  • DISTRIBUTION LIST:

Quality Assurance

Quality Control

Engineering

10.0    HISTORY OF REVISION:

Version No.
Effective Date Reason for Revision

Attachment-I

Preventive Maintenance Checklist of Stability Chambers

Area:

ID No:                                                                                                                                            Date:

Frequency:

Sr. No.

Particulars

Status
Check all electrical terminals of main supply machine for any loose wiring.  
Check heater connections for tightness.  
Check blower motor for smooth rotation.  
Check water tank for any water leakage.  
Check float valve of tank for proper working.  
Lubricate bearings and nut bolts where applicable  
Check compressor and condenser for proper working.  
Check cooling coil for any leakages.  
Check temperature and Humidity controller for proper working  . Check their sensors also.  
Check safety and alarm system for proper working.  
Check all the interlocking and lids for proper closing.  
Start and run the machine in auto mode.  
Check and observe the machine for its normal working.  
SOPs