- OBJECTIVE:
To describe a procedure for the preventive maintenance of Two Head Volumetric Liquid Filling Machine.
- SCOPE:
This SOP is applicable for preventive maintenance of Two Head Volumetric Liquid filling machine
- RESPONSIBILITY:
Assistant Engineer/Above shall be responsible for implementation and compliance of this SOP.
- ACCOUNTABILITY:
Manager – Engineering / Manager – Production / Head – QA shall be accountable for implementation and compliance the procedure mentioned in this SOP.
- ATTACHMENT:
Preventive Maintenance Checklist of Two Head Volumetric Liquid Filling Machine -Attachment-I
- PROCEDURE:
- Preparation of preventive maintenance plan:
- Inform the concern person before starting preventive maintenance.
- Ensure that no activities are carried out in the respective machine.
- Ensure that the respective system electrical supply is switched “OFF”
- Before carrying out the preventive maintenance display status board as “UNDER PREVENTIVE MAINTENANCE” on the electrical panel and machine.
- Preparation of preventive maintenance plan:
- FREQUENCY:
Quarterly
- CHECKLIST:
- Check all electrical terminals of main supply and main panel for any loose wires.
- Check main motor and gears for proper working .Lubricate gears if required.
- Check bottle stopper for proper working.
- Check pistons assembly for proper working. Volumetric adjustment nut should have proper working.
- Check volume cut off sensors for proper working.
- Check pneumatic air supply, solenoid valves, and pneumatic connectors for proper working.
- Check chain conveyor rollers and sprockets for smooth running.
- Check air and water connection for any leakages.
- Check and lubricate bearings and nut bolts for wear and tear where applicable.
- Close all the lids for proper closing.
- Start and run the machine in Auto/Manual mode.
- Check and observe the machine for its normal working.
- After completion of the above procedure remove the “UNDER PREVENTIVE MAINTENANCE” status board from the machine and the respective electrical panel.
- Affix the Preventive Maintenance Status on machine as per Attachment– I of SOP/EN-003.
- Update the status label of the machine after the completion of preventive maintenance.
- After performing the preventive maintenance activity of machine, respective area supervisor shall check and note the details on respective Equipment Sequential Log Book.
6.8 Junior Engineer/ above shall update the activity in respective formats of SOP for Maintenance of
Two Head Liquid Filling Machine.(SOP/EN/070).
REFERENCES:
In-house
- ABBREVIATIONS:
SOP: Standard Operating Procedure
Engg.: Engineering
- DISTRIBUTION LIST:
Engineering
Production
Quality Assurance
10.0 HISTORY OF REVISION:
Version No. | Effective Date | Reason for Revision |