Preventive Maintenance of Two Head Volumetric Liquid Filling Machine

  • OBJECTIVE:

To describe a procedure for the preventive maintenance of Two Head Volumetric Liquid Filling Machine.

  • SCOPE:

This SOP is applicable for preventive maintenance of Two Head Volumetric Liquid filling machine

  • RESPONSIBILITY:

Assistant Engineer/Above shall be responsible for implementation and compliance of this SOP.

  • ACCOUNTABILITY:

Manager – Engineering / Manager – Production / Head – QA shall be accountable for implementation and compliance the procedure mentioned in this SOP.

  • ATTACHMENT:

Preventive Maintenance Checklist of Two Head Volumetric Liquid Filling Machine  -Attachment-I

  • PROCEDURE:
    • Preparation of preventive maintenance plan:
      • Inform the concern person before starting preventive maintenance.
      • Ensure that no activities are carried out in the respective machine.
      • Ensure that the respective system electrical supply is switched “OFF”
      • Before carrying out the preventive maintenance display status board as “UNDER PREVENTIVE MAINTENANCE” on the electrical panel and machine.
  • FREQUENCY:

Quarterly

  • CHECKLIST:
    • Check all electrical terminals of main supply and main panel for any loose wires.
    • Check main motor and gears for proper working .Lubricate gears if required.
    • Check bottle stopper for proper working.
    • Check pistons assembly for proper working. Volumetric adjustment nut should have proper working.
    • Check volume cut off sensors for proper working.
    • Check pneumatic air supply, solenoid valves, and pneumatic connectors for proper working.
    • Check chain conveyor rollers and sprockets for smooth running.
    • Check air and water connection for any leakages.
    • Check and lubricate bearings and nut bolts for wear and tear where applicable.
    • Close all the lids for proper closing.
    • Start and run the machine in Auto/Manual mode.
    • Check and observe the machine for its normal working.
  • After completion of the above procedure remove the “UNDER PREVENTIVE MAINTENANCE” status board from the machine and the respective electrical panel.
  • Affix the Preventive Maintenance Status on machine as per Attachment– I of SOP/EN-003.
  • Update the status label of the machine after the completion of preventive maintenance.
  • After performing the preventive maintenance activity of machine, respective area supervisor shall check and note the details on respective Equipment Sequential Log Book.

6.8       Junior Engineer/ above shall update the activity in respective formats of SOP for Maintenance of

           Two Head Liquid Filling Machine.(SOP/EN/070).

 REFERENCES:

In-house

  • ABBREVIATIONS:

SOP:   Standard Operating Procedure

Engg.: Engineering

  • DISTRIBUTION LIST:

Engineering

Production

Quality Assurance

 

10.0     HISTORY OF REVISION:

 

Version No. Effective Date Reason for Revision

 

 

SOPs