Preventive Maintenance of Turn Table Machine

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  • OBJECTIVE:

To describe a procedure for the preventive maintenance of Turn Table Machines.

  • SCOPE:

This SOP is applicable for preventive maintenance of Turn Table Machines

  • RESPONSIBILITY:

Assistant Engineer/Above shall be responsible for implementation and compliance of this  SOP.

  • ACCOUNTABILITY:

Manager – Engineering / Manager – Production / Head – QA shall be accountable for implementation  and compliance the procedure mentioned in this SOP.

  • ATTACHMENT:

Preventive Maintenance Checklist of Turn Tables                                         -Attachment-I

  • PROCEDURE:
    • Preparation of preventive maintenance plan:
      • Inform the concern person before starting preventive maintenance.
      • Ensure that no activities are carried out in the respective machine.
      • Ensure that the respective system electrical supply is switched “OFF”
      • Before carrying out the preventive maintenance display status board as “UNDER PREVENTIVE MAINTENANCE” on the electrical panel and machine.
    • FREQUENCY:

Quarterly

  • CHECKLIST:
    • Check all electrical terminals of main supply and machine supply for any loose wires.
    • Check two way switch and potentiometer for proper working.
    • Check gear box assembly for proper working. Top –up gear oil, if required.
    • Check VFD for proper working.
    • Check and lubricate bearings and nut bolts for wear and tear where applicable.
    • Start and run the machine in Auto/Manual mode.
    • Check and observe the machine for its normal working.
  • After completion of the above procedure remove the “UNDER PREVENTIVE MAINTENANCE” status board from the machine and the respective electrical panel.
  • Affix the Preventive Maintenance Status on machine as per Attachment– I of SOP/EN/003
  • Update the status label of the machine after the completion of preventive maintenance.
  • After performing the preventive maintenance activity of machine, respective area supervisor shall check and note the details on respective Equipment Sequential Log Book.

6.8       Junior Engineer/ above shall update the activity in respective attachments of SOP for Preventive

Maintenance of Turn Tables (SOP/EN/068).

 REFERENCES:

In-house

  • ABBREVIATIONS:

SOP:   Standard Operating Procedure

Engg : Engineering

 

  • DISTRIBUTION LIST:

Engineering

Production

Quality Assurance

 

10.0     HISTORY OF REVISION:

 

Version No. Effective Date Reason for Revision

 

 

Attachment-I

Preventive Maintenance Checklist of Turn Tables

Area:

ID No:                                                                                                                                            Date:

Frequency:

Sr. No.

Particulars

 Status
Check all electrical terminals of main supply and machine supply for any loose wires.  
Check two way switch and potentiometer for proper working.  
Check gear box assembly for proper working. Top –up gear oil, if required  
Check VFD for proper working.  
Check and lubricate bearings and nut bolts for wear and tear where applicable.  
Start and run the machine in Auto/Manual mode.  
Check and observe the machine for its normal working.  

 

Done By:                                                                                            Checked By:

 

 

 

 

 

 

 

 

 

 

 

 

 

SOPs